Bakrol, Ahmedabad, India+91 97277 86892
Enquire
Home/ZLD & water recovery

ZLD & water recovery

Condensate Recovery System

Condensate recovery and conditioning for a verified reuse application.

Request technical proposal
Conceptual industrial thermal concentration and water recovery plant
Thermal recovery system — conceptual 3D render

SYSTEM VIEW

See the equipment.
Understand the process.

The render illustrates the ZLD & thermal recovery equipment family. Your final arrangement follows the project duty, site layout and approved design.

View process flow Browse the visual gallery

Conceptual 3D visualization · equipment details are illustrative.

PROCESS FLOW DIAGRAM

Condensate collection & reuse

Download SVG
Vapor condensation → Condensate collection → Quality assessment → Polishing as required → Reuse connection
Main process Utility / chemical Residual stream Recovery / recycle

Swipe the diagram to view every stage.

Design notes
  • Reuse depends on volatile carryover, water quality and the receiving process specification.

Indicative process overview. Equipment tags identify functional blocks only. Final PFDs, P&IDs, duties, sizes, valves and instruments are developed from the approved project design basis.

PROCESS & EQUIPMENT DETAILS

How condensate recovery system fits your process.

Operating principle

Condensate recovery and conditioning for a verified reuse application.

Thermal concentration removes water by evaporation and increases nonvolatile solids concentration. MEE, MVR, crystallization and ATFD use different heat-transfer and solids-handling arrangements.

Engineering checks

  • Feed mass flow and full salt chemistry
  • Boiling-point elevation, fouling and corrosion
  • Heat and mass balance with utility basis
  • Condensate quality and final solids route

Configuration & equipment

  1. Conditioned concentrate feed
  2. Heating surface / heat exchanger
  3. Evaporation or drying chamber
  4. Vapour separation and handling
  5. Condensation / heat-recovery interface
  6. Concentrate or solids discharge
  7. Cleaning and control system

Configuration options are reviewed against the project duty. Supply quantities and final scope are defined in the approved proposal.

Process / operating itemEngineering requirement
Process review 1Reuse depends on volatile carryover, water quality and the receiving process specification.
Operating and maintenanceTrend heat transfer and fouling indicators. Inspect seals, vacuum and vapour systems. Follow approved descaling and shutdown procedures.
DocumentationProject-specific datasheet, PFD, P&ID, equipment GA, electrical load list and O&M documentation as agreed.

EQUIPMENT DRAWINGS

2D layout & exploded component views.

Review the functional arrangement and the components that make up the equipment.

Condensate Recovery System 2D functional arrangement

Reference drawings are not to scale. Project dimensions, equipment duty, pipe sizes and materials are specified after design review.

Download 2D SVG
Shell-and-tube heat-transfer assembly — illustrative exploded 3D view
Shell-and-tube heat-transfer assembly

EXPLODED VIEW

Understand the assembly.

Reference for a shell-and-tube evaporator component. MVR compressors, ATFD rotors and crystallizer internals require their own selected-equipment drawings.

  1. Conditioned concentrate feed
  2. Heating surface / heat exchanger
  3. Evaporation or drying chamber
  4. Vapour separation and handling
  5. Condensation / heat-recovery interface
  6. Concentrate or solids discharge
  7. Cleaning and control system
Open calculation software Return to catalogue

YOUR PROJECT, YOUR DESIGN BASIS

Configure your requirement.

Enter what you know. Leave unavailable values blank for engineering review.

Process inputs

Feed flow, TDS and detailed salt chemistry, temperature, upstream RO recovery, target concentrate/solids, boiling-point elevation data, fouling/scaling tendency, condensate target and utility availability.

Equipment & execution preferences

Materials are reviewed separately for each component against the fluid chemistry, temperature and service conditions. Preferences are subject to technical suitability and the agreed proposal.

No details are sent until you choose a sending channel.

A solution shaped by your requirements.

Condensate recovery and conditioning for a verified reuse application. Water recovery is assessed across pretreatment, membrane separation and thermal concentration. Salt chemistry and solids handling determine the feasible operating route.

What we review

  • Feed mass flow and full salt chemistry
  • Feed and target concentrate solids
  • Upstream recovery and concentrate composition
  • Temperature, fouling and scaling characteristics
  • Condensate quality and reuse objective
  • Steam, power, cooling and disposal interfaces

Capacity, materials, operating conditions and performance are specified after review of your project data. Product images are conceptual visualizations.

From design to operation

Our scope can cover process and mechanical engineering, manufacturing, supply, installation, commissioning and ongoing support. The final proposal clearly defines supplier scope, client interfaces, optional items and exclusions.

APPLICATIONS

Connect equipment to your industry.

Review the application, data requirements and candidate treatment options.

Chemical & PetrochemicalAutomotive & EngineeringPower & Boiler Utilities

EXPLORE FURTHER

Related solutions

Conceptual industrial thermal concentration and water recovery plant3D system family

Integrated ZLD Plant

Integrated effluent treatment, membrane recovery and thermal concentration for ZLD objectives.

Explore
Conceptual industrial thermal concentration and water recovery plant3D system family

RO Reject Recovery System

Additional treatment of RO concentrate subject to feed chemistry and scaling constraints.

Explore
Conceptual industrial thermal concentration and water recovery plant3D system family

Multi-Effect Evaporator (MEE)

Multi-effect evaporation for concentrating suitable process and wastewater streams.

Explore